Vibration Characteristics and Structural Optimization of Pipeline Intelligent Plugging Robot under Turbulent Flow Field Excitation

摘要

Pipeline maintenance technology based on pipeline intelligent plugging robot (PIPR) has become an effective method for failure accident prevention of high-pressure subsea oil and gas pipelines. However, during the plugging operation, the vortexes and pressure fluctuation are presented under turbulent flow field excitation, which may lead to vortex-induced vibration and failure of the plugging operation. Therefore, in order to ensure the reliability of pipeline plugging, the vibration characteristics are analyzed using numerical simulation, providing guidance on the structural optimization of PIPR’s end face. Firstly, the flow field characteristics under different PIPR’s end faces are investigated. Secondly, an experimental scheme is designed based on Latin Hypercube Sampling Design (LHSD) optimized by greedy strategy. A mathematical model of the end face’s parameters and pressure gradient is established using a back propagation (BP) neural network. Then, an improved whale optimization algorithm (IWOA) is proposed to optimize the end face’s parameters to minimize the pressure gradient of the flow field. Finally, the experimental study is performed to observe the turbulent flow field and pressure fluctuation to validate the optimization results. The results demonstrate that the PIPR’s end face has a great influence on the vortex-induced vibration response. After structural optimization, the average pressure gradient of the optimal PIPR’s end face has decreased by 84.69% and 54.55% before and after the plugging process, compared to the original end face. This study can provide a reference for pipeline plugging operations, which is significant for preventing pipeline failure accidents.