A Novel Approach to Tomato Harvesting Using a Hybrid Gripper with Semantic Segmentation and Keypoint Detection
Shahid Ansari, Mahendra Kumar Gohil, Yusuke Maeda, Bishakh Bhattacharya
- Year
- 2025
- Access
- Open access
Abstract
This paper presents an autonomous tomato-harvesting system built around a hybrid robotic gripper that combines six soft auxetic fingers with a rigid exoskeleton and a latex basket to achieve gentle, cage-like grasping. The gripper is driven by a servo-actuated Scotch--yoke mechanism, and includes separator leaves that form a conical frustum for fruit isolation, with an integrated micro-servo cutter for pedicel cutting. For perception, an RGB--D camera and a Detectron2-based pipeline perform semantic segmentation of ripe/unripe tomatoes and keypoint localization of the pedicel and fruit center under occlusion and variable illumination. An analytical model derived using the principle of virtual work relates servo torque to grasp force, enabling design-level reasoning about actuation requirements. During execution, closed-loop grasp-force regulation is achieved using a proportional--integral--derivative controller with feedback from force-sensitive resistors mounted on selected fingers to prevent slip and bruising. Motion execution is supported by Particle Swarm Optimization (PSO)--based trajectory planning for a 5-DOF manipulator. Experiments demonstrate complete picking cycles (approach, separation, cutting, grasping, transport, release) with an average cycle time of 24.34~s and an overall success rate of approximately 80\%, while maintaining low grasp forces (0.20--0.50~N). These results validate the proposed hybrid gripper and integrated vision--control pipeline for reliable harvesting in cluttered environments.
Keywords
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