Geometrical and kinematic optimization of closed-loop multibody systems/Optimisation géométrique et cinématique de systèmes multicorps avec boucles cinématiques

Abstract

In order to improve the design of mechanical or mechatronic systems, mathematical optimization techniques have become an efficient and attractive tool with the increasing development of computer resources. However, the application of such optimization methods to multibody systems (MBS) remains a challenge when the MBS analysis requires the solving of assembly constraints. Hence, this PhD research focuses on the optimization of such closed-loop MBS, particularly when the objective function is of geometrical or kinematic nature. For kinematic optimization of MBS, we propose two penalty strategies to deal with assembly constraints during optimization. Both strategies are compared and illustrated via applications such as the isotropy maximization of parallel manipulators: the 3-dof Delta robot and the 6-dof Hunt platform. Following the same strategies, geometrical optimization of MBS is then investigated. However, due to a higher complexity, we propose to relax the problem, combining two modeling approaches: rigid-body and extensible-link formulations. This leads to a two-step strategy which is then successfully applied to synthesize mechanisms for path-following or function-generation problems. Through these applications, the existence of multiple local optima is highlighted. Therefore, instead of focusing on the unique global optimum solution, we have developed original methods to search and propose several local solutions for the design problem. This approach is called morphological optimization. This enables the designer to choose finally the best solution among several local optima using additional design criteria. Such morphological optimization techniques open the doors for the topology optimization of MBS which remains a challenging problem for future research.