Low-Cost and Reduced-Size 3D-Cameras Metrological Evaluation Applied to Industrial Robotic Welding Operations

Abstract

Nowadays, the robotic welding joint estimation, or weld seam tracking, has improved according to the new developments on computer vision technologies. Typically, the advances are focused on solving inaccurate procedures that advent from the manual positioning of the metal parts in welding workstations, especially in SMEs. Robotic arms, endowed with the appropriate perception capabilities, are a viable solution in this context, aiming for enhancing the production system agility whilst not increasing the production set-up time and costs. In this regard, this paper proposes a local perception pipeline to estimate joint welding points using small-sized/low-cost 3D cameras, following an eyes-on-hand approach. A metrological 3D camera comparison between Intel Realsene D435, D415, and ZED Mini is also discussed, proving that the proposed pipeline associated with standard commercial 3D cameras is viable for welding operations in an industrial environment.