Model predictive control lowers barriers to adoption of heat-pump water heaters: A field study

摘要

Electric heat-pump water heaters (HPWHs) could reduce the energy costs, emissions, and power grid impacts associated with water heating, the second-largest energy use in United States housing. However, most HPWHs today require 240 V circuits to power the backup resistance heating elements they use to maintain comfort during large water draws. Installing a 240 V circuit can increase the up-front cost of a HPWH by half or more. This paper develops and field-tests the first control system that enables a 120 V HPWH to efficiently maintain comfort without resistance heating elements. The novel model predictive control (MPC) system enables pre-heating in anticipation of large water draws, which it forecasts using an ensemble of machine learning predictors. By shifting electrical load over time, MPC also reduces energy costs on average by 23% and 28% under time-of-use pricing and hourly pricing, respectively, relative to a 240 V HPWH with standard controls. Compared to the increasingly common practice in 120 V HPWHs of storing water at a constant, high temperature (60 °C) to ensure comfort, MPC saves 37% energy on average. In addition to demonstrating MPC's benefits in a real, occupied house, this paper discusses implementation challenges and costs. A simple payback analysis suggests that a 120 V HPWH, operated by the MPC system developed here, would be economically attractive in most installation scenarios.