A Stator Slot Wedge Loosening Offline Detection System Based on an Intelligent Maintenance Robot of a Large Hydro Generator

Abstract

Hydropower is at the backbone of low-carbon clean energy, while large hydroelectric generators play a key role in hydropower systems. In this paper, the tightness detection of stator trough wedges in the offline state of large hydroelectric generators is mainly studied. The offline state means that the generator stops running but does not need to move the stator and rotor. The traditional detection of generator stator wedges has problems, such as long maintenance intervals and low work efficiency. According to the structural characteristics of the generator, a generator maintenance robot device based on the track mechanism is designed. The device can simultaneously visualize the internal of the generator and detect the tightness of the stator slot wedge, effectively improving the maintenance efficiency. According to the electromagnetic magnitude of the stator rod in the alternating magnetic field, different stator slot wedge models are built for tightening, slightly tightening and loosening. For the conventional slot wedge loosen detection, there is a problem that the characteristic parameter is single, and the state of the slot wedge cannot be fully fed back. In this paper, a method for extracting the Linear Prediction Cepstrum Coefficient (LPCC) and Mel Frequency Cepstrum Coefficient (MFCC) of percussion sound signal is proposed, and the tightness recognition of the stator slot wedge is realized by combining the BP neural network algorithm. Experimental results show that the proposed method can effectively identify stator slot wedges in different states.