Estimation of Heat Transfer Coefficient in Heat Exchangers from closed-loop data using Neural Networks

Abstract

Heat exchangers (HEXs) play a central role in process industries for thermal energy transfer. Fouling, the gradual accumulation of solids on heat transfer surfaces, causes a time-varying decrease in the overall heat transfer coefficient (U(t)), significantly impacting the efficiency of heat transfer. Good estimation and modeling of fouling (the heat transfer coefficient) will lead to better fouling mitigation strategies. This study investigates the identifiability of the time-varying $U(t)$ in HEXs from closed-loop operational data, without external excitation of reference signals or knowledge of the controller parameters. We establish that while the complete system model cannot be identified under these given constraints, the time-varying heat transfer coefficient $U(t)$ remains identifiable. Further, we propose a neural network based architecture, called (Per-PINN), for estimation and modeling the heat transfer coefficient from the closed-loop system data. This Per-PINN model is shown to perform better than the existing Physics-Informed Neural Networks (PINN) based models for inverse parameter learning as it inherently fixes the underlying physical equations and learns only the time-varying parameter U(t).